ZhiDou EV forum

ZhiDou D1 Service Manual – Download in Attachments

Hi everyone,

I’m uploading the ZhiDou D1 documentation here for anyone who needs it.

In the attachments below you can download:
Service Manual (workshop / repair information)
If you have a different revision/version (or manuals in another ...

The battery has a nominal voltage of 72V (max 87,6V) and the total capacity was 150Ah . It consists of 24 cells connected in series and each cell consists of 3 LFP cells connected in parallel. The numbering and division of the articles is indicated in the figure.

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1 cell is composed of 3 ...

For people who would be interested or need it. The connector I was looking for is called RC-EV-TP26A. I bought it on https://www.alibaba.com/ and for 2pcs + shipping I paid a total of 93 USD

For some it may be useless, but it could have saved me from undercharging and damaging the car's traction battery in the winter. There is a module in ZD D1 that monitors the voltage of the 12V battery and if its voltage drops, it switches on the contactor in the battery to start the DC/DC converter ...

During the winter break, while I was waiting for parts for my battery that was removed from the car, I decided to install heated seats that I simply missed in that car. But since the seats are very elegant, covered with leatherette, a heated pad mounted on the seat that connects to the 12V socket ...

I will send the password in a private message

Once I had the cables in the Power Box, I needed to figure out how to fuse this whole thing. There's no room for the store-bought fuse case in the box, so I had to make my own custom fuse case.
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I used 2 insulating cylinders and pins to create a fuse holder ...

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Already finished tidy cables. Black and red are the 83VDC power supply, white is the 3x2.5mm cable for the socket in the suitcase.
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Then I needed to pass the cables through the sheet metal into the engine compartment and then into the Power box ...

My idea was that one socket would be directly on the DC/AC converter under the driver's seat and the other in the trunk area where I already have a 12V/20A socket. I bought 2 sockets with a cover and I also replaced the universal socket that was original on the converter with our EU socket ...

Since I use my little ZhiDou as a work car because I make a living as an electrician, I often work on houses where either the electricity is not yet installed or in case of a breakdown I have to shut down the electricity, I immediately thought of using an inverter and taking 230V electricity ...